Stainless Steel Coil Slitting Line
Description
Technical Parameters
Introduction
Jinye complete equipment professionally developed stainless steel coil slitting line machine is a specialized piece of equipment used in the metalworking industry to cut large coils of stainless steel into narrower strips. It's an essential tool for various industries that require precision-cut stainless steel strips for their products.
For more Stainless Steel Coil Slitting Line Machine SUS 0.3-3 x 1600 200m/min information, please contact us!
Technical Parameter
SUS Slitting Line (0.3-3 ) x (600 -1600) 150mpm |
Parameters |
Input steel coils |
ID508mm, 610mm, OD1800mm, coil weight 25T |
Input coil width |
500-1600mm |
Number of slitting |
1mm x 25 slits; 2mm x 15 slits; 3mm x 12 slits |
Finished baby coils |
ID508mm, OD2000mm, coil weight 25T max |
Baby coil widths |
50mm -300mm |
Slitting precision |
Slit width ±0.10mm; Camber ±0.1mm/m; bur 5% of thickness; recoil hump<0.5mm; edge difference ±0.10mm |
Main motors |
Slitter 160KW + Recoiler 200KW |
Slitter knife |
ID250 x OD360 x 15, SKD11, HRC58-61 |
Recoiler mandrel |
Seamless mandrel φ508mm |
Optional |
Fast exchange slitters, unload turnstile |
Slitting speed |
0-150-180mpm adjustable |
Configuration |
Siemens PLC, Parker or Siemens Drive, Vitory Valves |
Product Description
1. Discharging turnstile: Either T arms or cross arms, to receive slit coils from coil car.
2. Hydraulic system: To supply hydraulic pressure to hydraulic actuators controlled by hydraulic valves, the pump is variable piston pump with stable adjustable pressure, valves and valve blocks are close to hydraculic actions, convenient for maintenance.
3. Pneuamtic system: Supply compressed air to air brakes of uncoiler and recoiler and the pneumatic clutches.
4. Electric control system: Siemens PLC to control the SUS coil slitting line in automatic mode, monitor sensors watch the running of slitting line, all circuits are in safe protection. The motor drives can be AC or DC, selected by customer.
5. Stainless Steel Sheet requires high precision strong machine, all transmission rolls are rubber coated to protect sheet surface from being scratched, moreover, film lamination is arranged before slitter if customer needs.
6. The press separator is frame type, hydrulic press vertically down with pillars guide.
7. Recoiler support arm sways like a door from outside to support recoiler shaft end, precise and strong structure.
Composition
1. Coil storing saddle |
2. Coil loading car |
3. Double mandrel uncoiler |
4. Coil head traction press roller |
5. Coil head Straightening roll and shoveling blade |
6. Pinch feeder, 5 rolls preleveler, shear |
7. Pit loop 1 |
8. Press rollers and side guide |
9. Edge scrap winder and strips tail press |
10. Pit loop 2 |
11. Pre separator, Plate type tensioner |
12. Rear shear, deflector roller |
13. Overam Separator and recoiler |
14. Coils Unloading car |
15. Discharging turnstile |
16. Hydraulic system |
17. Pneumatic system |
18. Electric control system |
Configuration
Part |
Material, Processing, Brand |
Shaft, axis, roller |
42CrMo, HB250-275 |
Slitter arbor |
42CrMoforging, HB280-300, surface MF HRC50-55, hard chrome coating, surface polishing |
Frame, bases |
Q235-A, Q345 (16Mn) steel plates welding, annealing treatment |
Gearbox body |
Q345 plates welding, heat treatment, sand blasting, primer painting |
Gears |
40Cr forging steel, HB240-255, teeth face hardened, teeth ground |
Uncoiler Recoiler Mandrel Segments |
55# Cast steel, tempering, hard chrome coating and polishing |
Hydraulic |
Yuken pistion variable pump, Vitory / Rexroth Valves |
PLC, HMI |
Siemens S200 |
Bearing |
HRB, ZWZ, SKF |
Pneumatic parts |
Airtac, SMC |
Electric parts |
Schneider, Chint |
Product Advantage
These Stainless Steel Coil Slitting Line machines typically consist of several components, including a decoiler, a slitter, and a recoiler. The process starts with the decoiler, which unwinds the stainless steel coil and feeds it into the slitter. The slitter then cuts the coil into narrower strips according to the desired width, ensuring accuracy and consistency throughout the process. Finally, the recoiler collects the slit strips, rewinding them into individual coils for further processing or packaging.
Stainless steel coil slitting line machines are designed to handle different thicknesses and widths of stainless steel coils, providing flexibility for various production needs. They are often used in industries such as automotive, construction, and manufacturing, where stainless steel is a vital material.
These Steel Slitting Machines play a crucial role in improving efficiency and productivity in the metalworking industry. By automating the slitting process, they can significantly reduce the time and labor required to cut stainless steel coils manually. This not only saves costs but also ensures a higher level of precision and consistency in the final products.
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