Coil Slitting Machine
Description
Technical Parameters
Your Professional Coil Slitting Machine Supplier in China!
Wuxi Jinye Complete Equipment Co.,Ltd. specializes in manufacturing various steel plate slitting machines, leveling machines, slitting machines and other machinery mainly used for slitting, leveling and slitting of steel plates and other applications. We have been working in coil metal processing machinery for over 20 years and we design and customize each machine.
Focus On Innovation
The company has professional engineering and technical personnel in hydraulic and electrical machinery and a relatively complete quality assurance system, and constantly develops today's advanced product structures and new processes, new materials, and new technologies.
Technology First
Provide high-quality products to users at home and abroad, design and produce non-standard products according to user needs, and provide complete design, manufacturing and technical consulting services.
Stable Quality
Our machines are built to the highest industrial standards to ensure long-lasting durability and operating efficiency. We get many repeated orders because of excellent quality & good after-sales services.
Attentive Service
Our machines have reached over 50 countries around the world, our engineers go to customer's plant to direct installing and teach how to operate machine. So far we have maintained stable communication with most of our old customers.
Introduction to Coil Slitting Machine
A coil slitting line is a sophisticated machine used to cut wide coils of steel into narrower strips. It consists of several components that work together to ensure precise and efficient cutting. The main components of a slitting line include an uncoiler, straightener, slitter head, and recoiler. The uncoiler unwinds the steel coil, while the straightener ensures the flatness of the strip. The slitter head is responsible for cutting the coil into narrower strips, and the recoiler winds the strips into smaller coils.
We are specially good at high speed high precision slitting lines catering to customer requirements. Our each slitting line is made suitable for customer's sheet material and specification. A sheet metal slitting line is a machine used in the metalworking industry to cut large coils of sheet metal into narrower strips.
Benefits of Coil Slitting Machine
Optimal Quality
For starters, the high-quality and critically-produced slitters can cut with minimum burr. Secondly, using a coil slitting line for precision coil cutting and high-quality coil production can reduce the material costs, since the customers can find coiled steel products in a standard and precise width. To cut the coil to a certain width or slit the sheet metals to a certain length no longer need a secondary service in high volume applications.
High Accuracy and Efficiency
Moreover, the coil slitting line typically provides a high level of automation, making the machine system not only easier to manipulate, monitor and maintain, but increasing productivity and accuracy, and efficiency. From the automated and quick loading of the decoiler to the automatic high-precision stacking devices, the coil slitting line can achieve high performance and fast operations.
How Coil Slitting Machine Works?
Uncoiling
In a de-coiler, or uncoiler, the uncoiling process starts with loading the metal coil or master coil onto the device, which can be a dual cone form or the expanding mandrel single end form. The dual cone de-coiler is better suited for heavier loads while the mandrel type is suitable for both light and heavy-duty applications. The raw material is loaded into the cones of the de-coiler through a pusher ramp and quick loading coil car. The loading car threads the single-end mandrel into the inner diameter of the master coil. The material is spined off the cone or mandrel, then be peeled to ensure the coil head can smoothly enter edge guides before going through the flattener or other kinds of the straightener. The flattening process is essential if flatness and free of defects on the surfaces are significant in further operations.
Slitting
In the cut-to-length stage, the material will be fed into the slitter which consists of 2 arbors that are parallel to each other, installed with rotary knives. The slitting knives will partially advance into the coil material and lead to a crack or fracture on both sides of the metal material. The mults will, in this stage, be separated from one to another. Depending on the thickness of the coil stock, rubber stripper rings are used to obtain a better edge, preventing any burr that may affect the quality of the product and the downstream operations. As the stock is accurately cut, the outside edges of the metals have edge trim, which will be treated by a scrap winder. On the other hand, if the workpiece to be cut is extremely thin, the operator can use a looping pit that takes up the varying thickness of the slitted coil when the edge area is thinner than the center part. Also, this looping pit can take up the extra volume before the coil is fed into the tensioning device. The tension device in the coil slitting line is usually the tension stand that is positioned prior to the re-coiler. It is required in the coil slitting line since the master coil has a larger diameter in the center of the width than at the edge areas. As a result, the stock from the center area of the master coil will be taken up faster as the other area is loosely hanged without the tensioning device.
Recoiling
In general, the recoilers used in coil slitting lines are the expanding mandrel form that can mostly expand ranging from a diameter of 20" to 24" or more with the expansion pads or leaves. The device recoils the slit-to-width coils when fitting with an overarm shaft with separating discs. The discs which are positioned directly in line with the slitting cutters can prevent any interleaving problems of the narrow coil stocks. Subsequently, the finished products will be bent on the outside diameter, forcing off from the mandrel to a coil car.
Advantages of Coil Slitting Machines
Coil slitting lines are designed for high-speed operation, allowing for faster production and increased efficiency. With speeds reaching up to 300m/min, these lines are capable of processing large volumes of material in a short amount of time.
Modern coil slitting lines are built with high precision in mind, ensuring accurate and consistent cutting. Additionally, these lines offer flexibility, allowing for on-the-fly adjustments to accommodate different material widths and thicknesses.
Advanced technology is integrated into coil slitting lines, providing total control over the machinery. This includes automation features for quality control, ensuring that the slit mults meet the required specifications.
Coil slitting lines are designed to take up minimal space, making them suitable for various manufacturing environments. This allows for efficient use of floor space and optimal workflow within the production facility.
Types of Coil Slitting Machine
High-Speed Coil Slitting Lines
High-speed coil slitting lines are designed for manufacturers who require fast and efficiency production processes. These lines are equipped with advanced technology and automation features to ensure high precision and quick operation. With speeds of up to 300m/min, high-speed coil slitting lines can process narrow coil strips from main coils at a rapid pace, maximizing productivity and efficiency.
Automatic Coil Slitting Lines
Automatic coil sitting lines are ideal for manufacturers who prioritize hands-free operation and minimal human intervention. These lines are equipped with automatic coil feeds and coiling systems, allowing for seamless processing of metal coils. With advanced control systems and state-of-the-art technology, automatic coil slitting lines offer precise cuts and consistent quality control. They are designed to handle a wide range of widths and thicknesses, catering to various manufacturing requirements.
Loop Type Coil Slitting Lines
Loop-type coil slitting lines are known for their ability to maintain high precision while allowing for on-the-fly changes. These lines feature high-capacity coilers and total control over the machinery, ensuring optimal performance and flexibility. By incorporating a looping pit, loop type coil slitting lines can effectively handle varying thicknesses of the mults, providing smooth and consistent processing. These lines are particularly suitable for materials with extremely thin gauges, where maintaining tension and control is critical.
Terminal Equipment Coil Slitting Lines
Terminal equipment coil slitting lines are specifically designed to handle terminal equipment processing. These lines equip with specialized features, such as scrap cutters, to facilitate the production of terminal equipment components. With their dedicated capabilities, terminal equipment coil slitting lines offer efficiency and accurate processing of materials, ensuring optimal results for terminal equipment manufacturers.
Aluminum Coil Slitting Lines
Aluminum coil sitting lines design specifically for processing aluminum coils. These lines are equipped with features and components that are suitable for handling aluminum materials, ensuring precise cuts and efficient processing. With their specialized scrap equipment for aluminum and other dedicated features, aluminum coil sitting lines are the ideal choice for manufacturers in the aluminum industry.
Custom Coil Slitting Services
Steel coil slitting services can achieve precise cutting tolerances, which can be customized based on your requirements. These services are commonly used in agriculture, appliance production, construction, energy, material handling, and transportation. Here are some critical aspects of steel coil slitting services and aspects to consider.
Material Types
Coil slitting services can typically handle a wide range of materials, including metals like galvanized steel, coated steel (such as galvalume), and hot rolled steel.
Coil Size
Coil slitting machines are designed to process coils of material. The maximum coil width and weight that can be accommodated will depend on the specific equipment used. Coil widths can range from a few inches to several feet, and coil weights can vary from a few pounds to many tons.
Slitting Tolerance
Coil slitting services can achieve precise cutting tolerance. The slitting tolerance refers to the allowable variation in the width of the mult. The tolerance can be customized according to your requirements and the capabilities of the slitting machine.
Mult Width Range
Coil slitting services can provide mults of various widths based on your specifications. The range of mult widths that can be achieved depends on the equipment's capabilities.
Coil Materials Thickness
Coil slitting machines can handle a range of material thicknesses. The maximum thickness that can be accommodated depends on the specific equipment. It is essential to check with the service provider to ensure they can handle the required thickness for your project.
Edge Condition
Coil slitting can produce various edge conditions on the resulting mults. Standard edge types include mill edge (untreated), slit edge (sharp), deburred edge (smoothed), and round edge (rounded). The choice of edge condition depends on the application and the customer's preference.
Packaging and Delivery
Coil slitting services may offer additional services such as custom packaging and delivery options to meet specific customer requirements. This can include packaging the slit coils in bundles, palletizing, and providing labels or identification tags.
Coil Slitting Machine Maintenance
- Before use, the main components of the automatic slitting machine should be checked and lubricated.
- When inspecting the disassembly and assembly of the automatic slitting machine, it is strictly forbidden to use inappropriate tools and unscientific operation methods; Make a comprehensive cleaning and inspection of the machine every two weeks.
- If the automatic slitting machine is not used for a long time, all the bright surfaces must be wiped clean, coated with anti-rust oil, and covered with a plastic cover to cover the whole machine.
- If the automatic slitting machine is out of use for more than 3 month, the anti-rust oil should be covered with moisture-proof paper; After the work is completed, the exposed friction surface should be wiped clean, and lubricating oil should be added.
Common Problem of Coil Slitting Machine
Q: What is the difference between steel coil and steel strip?
Q: What is the tolerance for coil slitting?
Q: What is the quality of a slit edge?
Q: How does a slitter rewinder work?
Q: What is difference between perforation and slitting operations?
Q: What is metal slitting cutter?
Q: What is slitting milling?
Q: For what types of operations are metal slitting saws used?
Q: What is the purpose of a slitting machine?
Q: How does a coil slitter work?
Q: What is the objective of the slitting machine?
Q: What is slitting line machine?
Q: What is a steel slitting machine?
Q: What are the defects of slitting?
Q: What are the defects of steel slitting?
Q: What material is used for slitting blades?
Q: What are the main parts of the slitting machine?
Q: What is the minimum slitting width?
Q: What is the use of slitting line?
Q: What is the function of slitting?
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