Advantages of high speed leveling and shearing lines

1. High production efficiency

Fast and continuous operation: The unwinding, leveling and shearing processes are closely connected, and the plates can be processed continuously without stopping. The high-speed unwinding machine can quickly unwind the coil, and the high-speed leveling roller can quickly level the plate. The shearing machine shears at a high frequency, and can complete a large number of plate processing per minute, greatly shortening the production cycle. ​

Reduce auxiliary time: Automated loading, unloading and quick mold change systems greatly reduce equipment preparation and adjustment time, allowing the production line to be in an effective processing state for more time and increase output per unit time. ​

2. Excellent processing accuracy

High-precision leveling: The use of advanced leveling technology and precision roller system can accurately eliminate the defects of the plate such as waves and warping. By accurately controlling the roller gap and pressure, the flatness of the plate is extremely high, reaching ±0.5mm/m or even better, laying the foundation for subsequent high-precision processing.

Precision shearing: The shearing system is equipped with high-precision positioning and driving devices. The length accuracy of the fixed-length shearing can reach ±0.5mm, and the shearing verticality deviation is extremely small, ensuring the precise size of the plate and neat edges, meeting the strict requirements of precision manufacturing for plate accuracy. ​

3. High degree of automation

Intelligent control: The PLC control system accurately regulates the operation of each device, and can preset a variety of processing parameters to achieve one-click start of the full process of automated production. Operators only need to monitor the status of the equipment, reduce manual operation errors, and improve production stability. ​

Fault diagnosis and early warning: The equipment has real-time monitoring function, which can automatically detect potential faults, give early warning, facilitate timely maintenance, reduce equipment failure rate, and ensure continuous operation of the production line. ​

4. Wide range of board adaptability

Processing of various materials: Whether it is ordinary cold-rolled plate, hot-rolled plate, or special material plates such as stainless steel and aluminum alloy, it can be easily handled, and high-quality processing can be achieved by adjusting the process parameters. ​

Compatible with different specifications: It can process plates of different thicknesses and widths to meet diverse order requirements, from thin plates to thick plates, narrow widths to wide widths, showing strong versatility.

If you are interested in the advantages of high-speed leveling and shearing lines and are eager to learn more about them, you are welcome to contact Jinye Complete Equipment .