Automatic Robot AI Intelligent Tool Change System
Description
Technical Parameters
Introduction
The efficient operation of a slitting production line primarily comes from three key factors:
Material Handling & Threading Time: The time required for loading and unloading coils, as well as the speed of threading the strip through the line.
Automated Production Speed: The maximum stable operating speed of the line during continuous production.
Component Changeover Time: The time needed to change accessories according to the slitting specifications, such as:Slitter knives,Spacers (knife spacers), Wooden cushion bakelite, Strip separators and separator spacers
Optimizing Efficiency: Beyond Production Speed
To enhance overall production efficiency, simply increasing the line speed is not the most effective approach. Improving the efficiency of component changeovers is critically important.
The Solution: Automatic Knife Arrangement and Change System
Implementing an automatic knife arrangement and change system directly addresses this need. Its key benefits include:
Significantly Improved Efficiency: Reduces total changeover time to approximately 29-30 minutes.
Reduced Labor Costs: Minimizes the need for manual intervention.
Error Prevention: Avoids mistakes and omissions associated with manual setup.
Technical Parameters
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1 |
Double arbor parallel interchangeable in 180degree rotation Slitter consists of frame, upper and lower arbors, upper arbor lifting mechanism, arbor locking mechanism, AC motor, reduction gearbox, etc. → quenching and tempering → semi-finishing → ultrasonic testing → surface hardening → grinding → hard chrome plating → grinding. Working diameter tolerance ±0.00/-0.01. |
Slits coil longitudinally into strips of required width. By adjusting blade positions, various strip widths can be produced. The slitter provides sufficient shearing force, stable rigidity, and high precision. High-precision blades and spacers are used, locked by hydraulic shaft lock. Blade overlap adjustment is done electrically via worm gear device, with digital display and anti-backlash device. Each slitter can perform tool change and adjustment offline, with motors for blade overlap adjustment and inching test. Arbors: Φ310 × 1,720L (effective length), 4 pieces material 42CrMo, rough turning For upper arbor lifting, power LK-SH13-2HP×4P×1/30. with Upper/lower arbor distance digital display. |
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2 |
Automatic Tool Change System (5-10mins) |
(1) Robot arranges blades and spacers onto rotating intermediate device (4 shafts). (2) Movable side arm shifts laterally, intermediate device moves and aligns with arbor. (3) Unloading pusher pushes blades and spacers from arbor onto unloading shaft. (4) Intermediate device rotates, pusher pushes arranged blades and spacers onto arbor, arbor hydraulic locking device locks tool set. (5) Movable side arm shifts laterally + directly, when in-position device indicates good fit, (6) slitting starts. 1 set. |
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3 |
Robot Tool Arrangement (8-20minutes) |
(1) Robot, according to tool arrangement software, picks blades and spacers in sequence and places them onto arbor. (2) Each blade and spacer is pushed by pusher. (3) After tool set is completed, unloading is performed. (3) Blades and spacers from loading arbor are placed back to fixed positions in sequence. (4) Next tool change begins. 2 units |
High-quality Automatic robot AI intelligent Tool Change solution
Engineered for the demands of smart manufacturing, the Automatic Slitting Tools Change System delivers seamless, high-speed tool replacement with exceptional precision. It is a crucial upgrade for achieving fully automated, efficient, and reliable slitting production.
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