What are the advantages of leveling machines

The leveling machine can effectively eliminate defects such as longitudinal curling, transverse warping, distortion, edge sickle bend, wavy edge, coil cracks and center bumps of the plate, greatly improving the flatness and straightness of the metal plate, thereby improving the quality of the plate.

Through precise leveling, the dimensional accuracy of the plate can be higher, meeting the strict requirements of subsequent processing or assembly, and reducing the scrap rate and rework rate caused by uneven plate.

Removing material stress: Leveling technology can selectively extend various parts of the material. Below the yield point of the material, the shorter parts of the sheet fiber are extended proportionally, so that the material is bent up and down repeatedly with a smaller radius of curvature when passing through the leveling machine, stretching the shorter material fibers. When the sheet moves toward the exit of the leveling machine, the amplitude of the up and down bending gradually decreases, thereby eliminating the material deformation caused by severe bending at the leveling entrance of the machine, helping to improve the performance and stability of the material, and preventing deformation or cracking caused by stress release during subsequent processing or use.

Adapt to high-strength materials: With the increasing application of high-tensile strength materials in the sheet metal industry, the requirements for leveling pressure are also greater. Leveling machines can provide greater leveling pressure to meet the leveling needs of high-strength materials. In addition, when dealing with high-pressure leveling, advanced leveling machines can optimize the machine tool structure and leveling roller design to ensure the leveling quality while reducing the impact on the machine tool itself and extending the service life of the equipment.

Improved production efficiency:

Leveling machines usually have a high operating speed and a high degree of automation, and can quickly and continuously level the plates, greatly shortening the plate processing cycle and improving production efficiency. For example, some automated leveling production lines can realize a series of continuous operations such as automatic loading, leveling, and unloading of coils without frequent manual intervention, greatly improving production efficiency.

For large-scale plate processing and production, the high efficiency of the leveling machine can meet the needs of mass production, ensure the smooth operation of the production line, help enterprises complete production tasks on time, and improve market competitiveness.

Easy and flexible operation:

Most modern leveling machines are equipped with advanced control systems and user-friendly interfaces. Operators only need simple training to master the operation of the equipment, which reduces the requirements for the operator's skill level.

The adjustment and parameter setting of the leveling machine is usually convenient. According to different plate specifications, materials and leveling requirements, the gap, pressure, speed and other parameters of the leveling roller can be adjusted quickly and accurately to meet the diverse production needs. In addition, some leveling machines also have a memory function, which can save commonly used parameter settings for direct call the next time, further improving the flexibility and efficiency of operation.

Save material costs: After using a leveling machine to level the coil or plate, it can reduce the waste generated in the subsequent processing due to uneven plates and improve the utilization rate of materials. Especially in some processes that require precise cutting or stamping, the flatness of the plate is crucial to reducing material waste. For example, in the unwinding and leveling laser cutting production line, the use of a leveling machine can achieve coil cutting with high material utilization, because coils are used for continuous production, and there is no loss of material head and tail when producing a single piece. At the same time, by optimizing the layout, parts of various shapes can be combined for overlapping cutting, reducing material loss.

Wide applicability: The metal plate leveler machine is suitable for plates of various materials, including ordinary carbon steel, stainless steel, aluminum alloy, galvanized plate, aluminum plate, color-coated plate and other metal plates, as well as some non-metallic plates. It can meet the plate leveling needs of multiple industries such as machinery, metallurgy, building materials, chemicals, electronics, electricity, light industry, etc., and is widely used in industries such as shipbuilding, locomotives and vehicles, boilers and bridges, and metal structure factories.