Aluminum Foil Slitting Machine
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Aluminum Foil Slitting Machine

The aluminum coil aluminum foil longitudinal slitting machine is specifically designed for the the uncoiling, longitudinal cutting, and winding processes of aluminum coils, especially the slitting of O-state aluminum coils (Al2Q3). The aluminum material is light, thin, and soft, with very high requirements for cutting accuracy and coiling accuracy. It is a high-precision slitting machine, reflecting the precision level of equipment manufacturing...
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Description

Technical Parameters

Introduction

The aluminum coil aluminum foil longitudinal slitting machine is specifically designed for the the uncoiling, longitudinal cutting, and winding processes of aluminum coils, especially the slitting of O-state aluminum coils (Al2Q3). The aluminum material is light, thin, and soft, with very high requirements for cutting accuracy and coiling accuracy. It is a high-precision slitting machine, reflecting the precision level of equipment manufacturing.

Slitting-Line

Parameters of 3 x 1250 Aluminum Slitting Line

Slitting Line 0.2 -3 X 120 200mpm

Parameters

Input steel coils

ID508mm, 610mm, OD2000mm, coil weight 10T

Input coil width

500-1600mm

Number of slitting

1mm x 25slits; 2mm x 15slits;3mm x 12slits

Finished baby coils

ID508mm, OD2000mm, coil weight 10T max

Baby coil widths

25mm -500mm

Slitting precision

Slit width ±0.015mm; Camber ±0.05mm/m; bur 5% of thickness; recoil hump<0.5mm

   

Main motors

Slitter 75KW + Recoiler 90KW

Slitter knife

ID205 x OD330 x 10, SLD, HRC58-61

Recoiler mandrel

Seamless mandrel φ508mm

Optional

Fast exchange slitters, unload turnstile

Slitting speed

0-100-150mpm adjustable

Configuration

Siemens PLC, Parker or Siemens Drive, Vitory Valves

 

Composition:

1. Coil storing saddle

2.Coil loading car

3. Single mandrel uncoiler with press roller

4.Traveling side guide with pinch roll and shear

Pit loop1

6.Disc slitter(double heads)

7. offline scrap winder and guide table

8. Pit loop2

Strips separator

10. two rolls tension

11.Deflector roller

12. Seamless mandrel recoiler

13.Coils unloading car

14 Discharging turnstile

15. Hydraulic, pneumatic system

16. Electric control system

Product Detail

 

The entire slitting line includes a storage platform, a mobile uncoiler, a front storage pit, a mobile side guide, a disc slitter machine (double slitters available), an offline edge winding machine, No. 2 looper storage, pre separation, a tension station (plate+two roll type), a rear shearing machine, a measuring deflector roller, a press separation device, a recoiler, and a unloading car. Among them, the structural design and configuration level of each part must reach a high-precision level to achieve the requirements of high-speed precise cutting and winding.

 

High speed precision slitting line

 

Equipment features

1. This Aluminum foil slitter machine fully considers the surface protection of the sheet metal: the fan-shaped block of the uncoiler drum adopts serrated overlap, the press roller and transition roller are both wrapped rubber rollers, and the recoiler is seamless winding.

2. The entrance loop crossing bridge is a lifting type, including an arc-shaped feeding device, and ultrasonic detection achieves sufficient and flexible material storage.

3. Hydraulic expansion and contraction of the uncoiler mandrel, automatic centering, pneumatic braking, and active feeding into the loop storage.

4. The mobile side guide station includes material receiving, clamping, and shearing machines, which can not only connect the uncoiling head to achieve material feeding to the disc cutter, but also meet the active feeding into the storage pit.

5. Longitudinal slitting Slitter: Disc blades, parallel cutting of upper and lower blade shafts, servo pressing of upper blade shaft by ball screw lifter, electronic ruler controlling lifting accuracy, anti axial movement and lifting clearance elimination device ensuring accuracy, with blade shaft axial movement within 0.005mm.

6. Offline edge scrap winding machine: The edge scrap freely falls into the pit and is pulled out of the pit to collect into rolls. There is a felt pressure plate on the transition guide table to prevent the tail from falling into the loop.

7. Strips separating mechanism: Arrange the position of the strips separating disc pieces according to the size of the strips, and ensure the strips are separated neatly through three times separating.

8. Tension table, in addition to plate tension, equipped with double roller tension, servo control tension, stable and adjustable tension with high accuracy.

9. Speed measuring deflection roller: The roller diameter is relatively large, and it undergoes speed measuring and turning strips to adapt to the winding angle and speed regulation requirements.

10. Press separating mechanism: The hydraulic guide column directly presses down, and the uniform pressure passively rises, ensuring neat and reliable separation of strips.

11. Seamless mandrel recoiler: Double jaw seamless drum, internal expansion block is an integrated sleeve, with good rigidity and high accuracy; Variable frequency constant tension control.

12. Loading and unloading trolley: Hydraulic lifting, electric walking. The V-shaped platform of the unloading trolley has evenly distributed sockets on the outer side, and the insertion rod prevents the small steel coil from tipping over.

13. Hydraulic system: The hydraulic station is driven by a variable piston pump, providing stable system pressure. Each hydraulic actuator drives the hydraulic cylinder through a hydraulic valve group according to its own functional needs, equipped with a filtering device to ensure oil cleanliness, and air cooling to ensure stable oil temperature.

14. Electric control system: Aluminum Foil Slitting Machine including motor power cabinet and operation cabinet, with touch screen and PLC as operation interface, equipped with intelligent monitoring screens, the entire line operation is basically fully automated.

15. Slitting accessories: Customers must order an appropriate amount of slitting accessories according to the specifications and quantities of the achieved slitting, including knives, knife spacers, wooden pads, separation pieces, dividing washers, and wool felt.

Customers11

Workshop Corner

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