Light Gauge Cut To Length
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Light Gauge Cut To Length

Light gauge steel coils 0.3 to 3.0mm thickness, usually cold rolled steel, Galvanized steel, pre-painted steel, the uncoiling, leveling and cutting to length process requires high speed high precision.
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Description

Technical Parameters

Introduction

 

Light gauge steel coils 0.3 to 3.0mm thickness, usually cold rolled steel, Galvanized steel, pre-painted steel, the uncoiling, leveling and cutting to length process requires high speed high precision.

 

Light Gauge High Precision Cut to Length Line

 

1. Steel sheets sales as per weight, light gauge sheet coil has long length to cut, the higher speed means the higher production and more profit margin. The light gauge sheet cutting line speed can be up to 60m/min, 80m/min, 100m/min, realized by two types of fast cutting: fast stop cutting or rotary fly cutting.

2. The sheet surface shall be well protected during the whole process from uncoiling, leveling, length feeding, cutting, stacking and packing, PU rubber coated rolls for sheet transition.

3. For plain carbon steel thin sheet, 4 high leveler is workable, for stainless steel sheet and aluminum sheet, 6high leveler is necessary. We design each Cut to length lines for light gauge as per customer's coming raw material and output sheets specification & application.

4. Comparison between fly cutting and stop cutting:

 

Advantages

Disadvantage

Fly cutting

1/ Non stop continuous cutting.

2/ Specially suitable for short sheets high precision cutting.

3/ Widely used in thin sheet noble metal sheets making.

1/ Investment scale is more.

2/ Not so suitable for heavy gauge sheets.

Stop cutting

1/ Less cost and the same speed as fly cutting when sheets length over 1m.

2/ Widely used in Medium and heavy gauge of long sheets.

Low productivity to produce short sheets below 500mm.

So, if your sheets are very thin and short or you need no stop cutting, go with fly cutting, otherwise, fast stop cutting is a good economical choice.

 

Light-Gauge-High-Precision-Cut-to-Length-Line

 

Parameters

 

Rotary Fly shear cut to length line

 

 

Item

Data

Item

Data

Material

Steel coil

Leveling roller

Ф60mm, 21pcs

Sheet width

200-1250

Leveling motor

90KW

Sheet thickness

0.3-3.0

Servo Shear

Rotary 90KW

Coil weight

15T

Stacking system

Two sets

Strip length

200-5000m

Film laminating

Available

Line speed

80m/min

Electric control

Siemens PLC

Time of cutting per coil

40-130mins

Type of leveler

6hi or 4hi

 

Fast stop cutting to length line

 

Item

Data

Item

Data

Material

Steel coil

Leveling roller

Ф80mm, 17pcs

Sheet width

200-1250

Leveling motor

75KW

Sheet thickness

0.3-3.0

Servo length fixing

15KW

Coil weight

15T

Stacking system

One set

Strip length

800-5000m

Film laminating

Available

Line speed, stop cutting

80m/min

Electric control

Siemens PLC

Time of cutting per coil

40-130mins

Type of leveler

6hi or 4hi

 

Cut to length lines for light gauge

 

Composition

 

1. Coil storing saddle

2. Coil loading car

3. Single / Double mandrel uncoiler

4. Coil head traction press roller

5. Coil head Straightening roll and shoveling blade

6. Double pinch rolls + 4hi or 6hi leveler

7. Pit loop

8. Press rollers and side guide

9. Servo length feeder (9 rolls or 4 rolls)

10. Shearing machine

11.Convey belt

12. Stacker

13. Output car or roll table

14. Hydraulic system

15. Pneumatic system

16. Electric control system

 

About Us

 

Wuxi Jinye Complete Equipment Co., Ltd., work in the metal coil processing machine field for over 20 years, we design and make each Cut to Length Line machines customized. From machine parts materials selection, each part machining and treatment, whole machine assembly and surface painting, we carefully note each detail of whole production process to achieve good quality machine result.

900

Customers11

 

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